Superon Schweisstechnik India Ltd.
Superon Schweisstechnik India Ltd.
Sector 37, Gurgaon, Haryana
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Flux Cored Wire

Gas-shielded flux wires work well when welding thicker metals. They also work well for welding out-of-position applications. Slag removal is easy with this type of wire. Self-shielding flux-cored wires do not require an external shielding gas.
In high-temperature metal joining processes (welding, brazing and soldering), the primary purpose of flux is to prevent oxidation of the base and filler materials. Tin-lead solder (e.g.) attaches very well to copper, but poorly to the various oxides of copper, which form quickly at soldering temperatures.
Self shielding flux cored wire does not require external shielding gas; the weld pool is protected by gas generated when flux from the wire is burned. As a result, self shielding flux cored wire is more portable because it does not require an external gas tank.

Flux Cored Wire-Super Stanhard OA 70

Flux Cored Wire-Super Stanhard OA 70
  • Flux Cored Wire-Super Stanhard OA 70
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Approx. Price: Rs 952 / KilogramGet Latest Price

Product Details:

Minimum Order Quantity15 Kilogram
Stick Out30-40 mm, 35-45 mm
Standard Pack12.5 kg Spool
Amperage260-300 A, 300-340 A
Voltage (Volt)27-30, 28-31
Size2.4, 2.8 mm
Hardness57-60 HRc
BrandStanvac Superon

Outstanding Features:
- Rich chemistry of C-Cr-Mo alloyed flux-cored wire.
- Excellent resistance to abrasion, erosion and medium impact.
- Negligible slag.
- Deposits can take temperature up to 450 DegreeC.
- Properties obtained on the first pass or layer.
- Good weldability and high deposition rates.
- Deposits are grind finishable.

Typical Applications:

Pulverising roller segments tyre segments of coal, limestone clinkers mills. For wear protection of steel components in brick and tile, quarry and dredging industry. Pug mill augers, screws, humidifier blades and scrappers, draft fans, drag chains, press screws and conveyors etc.



Recommendations:
Innovative alloy steel formulation depositing extra hard constituents dispersed in tough matrix, giving excellent resistance to wear by fine particle abrasion or erosion under moderate impact conditions at higher temperatures also. For heavier build ups it is suggested to use Super Stanhard OA 40 as a base/ build-up layer. Best suited alloy for automation of deposition.

Recommendations:
Innovative alloy y steel formulation depositing extra hard constituents dispersed in touch matrix, giving excellent resistance to wear by fine particle abrasion or erosion under moderate impact conditions at higher temperatures also. For heavier build ups it is suggested to use Super Stanhard OA 40 as a base/ build up layer. Best suited alloy for automation of deposition.

Procedure:
Clean the weld area. Remove fatigued metal with Super Stangouge. After striking the arc, maintain the wire stick out as prescribed with an arc length approx. 6-7mm. Longer wire stick-out will further increase deposition rates. For optimum deposit quality, use stringer bead or moderate weaving. Stop
welding by rapidly lifting the torch away from the workpiece.
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Flux Cored Wire- Super Stanhard OA 76

Flux Cored Wire- Super Stanhard OA 76
  • Flux Cored Wire- Super Stanhard OA 76
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Approx. Price: Rs 3,409 / KilogramGet Latest Price

Product Details:

Minimum Order Quantity15 Kilogram
Stick Out30-40 mm, 35-45 mm
Standard Pack12.5 kg Spool
Amperage260-300 A, 300-340 A
Size (Millimetre)2.4 mm, 2.8 mm
Voltage (Volt)27-30, 28-31
Hardness63-65 HRc
BrandStanvac Superon

Outstanding Features:
• Single-pass deposit gives best intrinsic properties
• Smooth operating characteristic with slag free deposits
• Deposits are smooth, hard flat requiring less finishing
• Best in class resistance to severe erosion, abrasion combined with elevated temperatures
• Deposits withstand temperature to a maximum of 650°C


Typical Applications:
Sinter handling equipment’s, sinter star, knife bars, coke pusher shoes, clinker conveyor chains, hot slag buckets, augers, clinker breaker hammers, blast furnace bells, etc.

Recommendations:

C-Cr-B-W-V rich alloy system giving the best in class abrasion, erosion at elevated temperatures. A self-shielded flux-cored alloy useful for wear surfacing applications. The weld metal gives good
resistance to severe abrasion, erosion combined with elevated temperatures. Ideal for wear protection of manganese-based steels, high alloy steels carbon steels. For heavier buildup it is suggested to use Super Stanhard OA 40 in the base layers.

Procedure:

Clean the weld area. Remove fatigued metal with Super Stangouge. After striking the arc, maintain the wire stick out as prescribed with an arc length approx. 6-7mm. Longer wire stick-out will further increase deposition rates. For optimum deposit quality, use stringer bead or moderate weaving. Stop
welding by rapidly lifting the torch away from the work-piece.
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Flux Cored Wire- Super Stanhard OA 71

Flux Cored Wire- Super Stanhard OA 71
  • Flux Cored Wire- Super Stanhard OA 71
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Approx. Price: Rs 781 / KilogramGet Latest Price

Product Details:

Minimum Order Quantity15 Kilogram
Amperage260-300 & 300-340 amp
Voltage27-30 & 28-31 V
Stick Out30-40 mm & 35-45 mm
Diameter (Millimetre)2.4 & 2.8
Hardness55-58 HRc
BrandStanvac Superon

Typical Applications:
Crusher parts, conveyor screws, mantles, mill guides, agitators, mixer blades, dozer blades, bucket teeth, mill hammer, wear plates etc.

Outstanding Features:
• High carbon, chromium alloyed flux-cored wire.
• Weld deposit has a high percentage of carbides.
• Excellent resistance to severe abrasion, corrosion combined with moderate impact.
• Negligible slag.
• Deposits acquire high polish service and reduce friction.
• Good weldability and high deposition rates.
• Deposits are grinding finishable.

Recommendations:

A special flux cored, self-shielded, continuous wire with excellent arc stability and high deposition rates. The weld metal is a highly wear-resistant chromium carbide type alloy, which effectively withstands severe abrasion, corrosion combined with moderate impact.

Procedure:

Clean the weld area. Remove fatigued metal with Super Stangouge. After striking the arc, maintain the wire stick out as recommended. Longer than recommended wire stick-out will increase deposition rates.
For optimum deposit quality, use stringer bead or moderate weaving. Stop welding by rapidly lifting the torch away from the workpiece.
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Flux Cored Wire-Super Stanhard OA 600 TiC

Flux Cored Wire-Super Stanhard OA 600 TiC
  • Flux Cored Wire-Super Stanhard OA 600 TiC
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Approx. Price: Rs 1,024 / KilogramGet Latest Price

Product Details:

Minimum Order Quantity15 Kilogram
BrandSuperon

Open arc self shielded chromium-titanium carbide
flux cored wire resistant to grinding and gauging
abrasion with heavy impact. Flux Cored Wire

Typical Applications:

Crusher rollers, crusher hammers, roller press, scrapper blades, mixer tyres, shovel bucket teeth and lips, brick
dies, sand pumps, impellers screws, cane knives, earthmoving and crushing equipments.

Outstanding Features:
• Excellent combination of Chromium-Titanium alloy.
• Excellent resistant to grinding and gauging abrasion
• Excellent resistant to heavy impact
• Excellent weldability.

Recommendations:
Self-shielded martensitic Chromium-Titanium alloyed hard facing flux cored wire specially designed to resist high
abrasion with heavy impact. Weld deposit is tough and excellent impact resistant. Weld deposits usually do not
relieve cracks.

Procedure:
Clean the weld area. Remove fatigued metal with Super Stangouge. After striking the arc, maintain the wire stick
out as prescribed with an arc length approx. 6-7mm. Longer wire stick-out will further increase deposition rates.
For optimum deposit quality, use stringer bead or moderate weaving. Stop welding by rapidly lifting the torch
away from the work piece.
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Flux Cored Wire-Super Stanhard OA 32

Flux Cored Wire-Super Stanhard OA 32
  • Flux Cored Wire-Super Stanhard OA 32
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Approx. Price: Rs 547 / KilogramGet Latest Price

Product Details:

Minimum Order Quantity15 Kilogram
BrandSuperon


Typical Applications:

Drive sprockets, gear teeth, crane wheels, gear and trunion rail links. Very much suitable for a semi
hard and machinable deposit for rebuilding and surfacing.
Outstanding Features:
• Very tough alloy for rebuilding and overlays.
• Multi-layer welding possible because of special alloy chemistry.
• Weld metal is crack free and ductile.
• Excellent machinability.
• The deposit is dense and resist deformation and compresion.
• Also applied as a cushion layer prior to hardfacing.

Recommendations:

A low-alloyed flux cored wire for rebuilding applications that can be used for multi-layer welding.
Deposits are have low coefficient of friction and versatile alloy for rebuilding before hard surfacing on
many HEMM parts.

Procedure:

Clean the weld area. Remove fatigued metal with Super Stangouge. After striking the arc, maintain the
wire stick out as prescribed with an arc length approx. 6-7mm. Longer wire stick-out will further
increase deposition rates. For optimum deposit quality, use stringer bead or moderate weaving. Stop
welding by rapidly lifting the torch away from the work piece.

Hardness:

280 – 325 BHN.
Flux Cored Wire
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Flux Cored Wire-Super Stanhard OA 44

Flux Cored Wire-Super Stanhard OA 44
  • Flux Cored Wire-Super Stanhard OA 44
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Approx. Price: Rs 529 / KilogramGet Latest Price

Product Details:

Minimum Order Quantity15 Kilogram
Diameter>2.5 mm, 2-2.5 mm

Typical Applications:

Heavy earth moving equipments and shovels, dozer blades, impactor arms, impactor, wobblers,
hammers, bucket teeth lips, railroad componenets, crushers crusher jaws. Designed for
reclamation of worn out parts made out of manganese base material.

Outstanding Features:


• Very much suitable for welding of parts made out of manganese steel which are exposed to high
impact and abrasion.
• The non-magnetic austenic deposit is tough and crack-free.
• Deposits work hardens in service.
• Deposits can take good impact.
• Excellent crack resistivity.
• Ideal for thick, multipass protective surfacing.

Recommendations:


Mn-Cr based austenitic deposit, exhibiting work hardening characteristics during working service.
Versatile alloy for intermediate layers and rebuilding before hard surfacing on various alloy steels
including 14% Mn steels.

Procedure:


Clean the weld area. Remove fatigued metal with Super Stangouge. After striking the arc, maintain the
wire stick out as recommded. Longer than recommended wire stick-out will increase deposition rates.
For optimum deposit quality, use stringer bead or moderate weaving. Stop welding by rapidly lifting the
torch away from the work piece.

Hardness:


As deposited : 200 – 230 BHN.
After work – hardened : 450 BHN.
Flux Cored Wire
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Flux Cored Wire- Super Stanhard OA 55

Flux Cored Wire- Super Stanhard OA 55
  • Flux Cored Wire- Super Stanhard OA 55
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Approx. Price: Rs 664 / KilogramGet Latest Price

Product Details:

Minimum Order Quantity15 Kilogram
Diameter>2.5 mm, 2-2.5 mm

Open arc self-shielded crack free flux cored wire
resistant to impact, metal to metal wear abrasion
resistance properties : Flux Cored Wire

Typical Applications:


Hard facing of crusher cylinders, crusher hammers and mantels, agricultural tools, asphalt mixer blades, shovel bucket teeth
and lips, bulldozer blades, cane knives and shredders, gyratory crusher mantles, bed knives and anvil in the wood pulp
industry. This wire is also suitable for hard surfacing on wire drawing drums in the steel industry.

Outstanding Features:


• Excellent resistance against Impact Stress medium abrasion
• Crack free depositfor Multiple layers
• Excellent resistance to tempering good crack resistance
• Excellent weldability slag detachability.

Recommendations:


Highly resistant to wear and to impact. Alloy group is martensitic tool steel. Weld metals of high hardness and
high toughness. Machinability of metal through grinding only. It is excellent choice for components that are
required to maintain a sharp edge

Procedure:


Clean the weld area. Remove fatigued metal with Super Stangouge. After striking the arc, maintain the wire stick
out as prescribed with an arc length approx. 6-7mm. Longer wire stick-out will further increase deposition rates.
For optimum deposit quality, use stringer bead or moderate weaving. Stop welding by rapidly lifting the torch away from the work piece.
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Flux Cored Wire-Super Stanhard GS - 535

Flux Cored Wire-Super Stanhard GS - 535
  • Flux Cored Wire-Super Stanhard GS - 535
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Product Details:

HardnessAll Weld Metal Mechanical Properties (Typical): Hardness (HRC) : 38 - 42 (After welding)
BrandSuperon

Features
  • Weld deposit distinguishes itself by its toughness and superior deformation resistance at higher temperatures.
  • Specially designed to resist deformation and wear at elevated temperatures.
  • Controlled hardness ideal for Joining and build-ups on several layers.
  • Excellent creep resistant and impact toughness, Highest in the category of NiCrMoV Series.
  • Excellent compatibility with die blocks of DIN 1.2714 /H-13/H-11.
  • Fully machinable with tungsten carbide tools.
Description:
Wire for repairs on hot working tools, forging dies, press jacks. hot draw rings, up-setting tools. Further more for surfacing on work hardened steel from low and alloyed high tensile steels.
Tough Chrome, Nickel, Molybdenum, Manganese, Vanadium, alloys specially designed for surfacing of dies and tool in forging industry. It is highly recommended for repairs and buildup on hot forging dies, punches and area of dies susceptible to cracking.

Applications:
Joining, surfacing and build up on all drop press forging dies, hammers, punches, inserts.
All Weld Metal Mechanical Properties (Typical):
Hardness (HRC) : 38 - 42 (After welding)
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Flux Cored Wire-Super Stanhard GS - 9580

Flux Cored Wire-Super Stanhard GS - 9580
  • Flux Cored Wire-Super Stanhard GS - 9580
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Product Price :Get Latest Price

Product Details:

Product Code9580
Consumable Type Wire

Features
  • Weld deposit distinguishes itself by its toughness and superior deformation resistance at higher temperatures.
  • Specially designed to resist deformation and wear at elevated temperatures.
  • Controlled hardness ideal for build-ups on multiple layers.
  • Excellent compatibility with die blocks of DIN 1.2714 /H-13/H-11.
  • Fully machinable with tungsten carbide tools.
Description:
Wire for repairs on hot working tools, forging dies, press jacks, hot draw rings, up-setting tools. Furthermore for surfacing on work hardened steel from low and alloyed high tensile steels. To be used as top two layers over Super Stanhard GS 535.
Tough Chrome, Nickel, Molybdenum, Manganese, Vanadium, Tungsten alloys specially designed for surfacing of dies and tool in forging industry. It is highly recommended for repairs and buildup on hot forging dies, for die life improvement.

Applications:
Surfacing and build up on all drop press forging dies, hammers, punches, inserts.
All Weld Metal Mechanical Properties (Typical):
Hardness (HRC) : 48 - 52 (After welding)
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Flux Cored Wire- Super Stanhard OA 69

Flux Cored Wire- Super Stanhard OA 69
  • Flux Cored Wire- Super Stanhard OA 69
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Product Details:

BrandSuperon

Flux Cored Wire

Typical Applications:

Conveyor screws, crusher parts, pumps, mantles, mill guides, agitators, mixer blades, dozer blades,
bucket teeth, mill hammer etc.

Outstanding Features:

• C – Cr – B alloyed flux-cored wire.
• Weld deposit has high percentage of primary and secondary carbides.
• Excellent resistance to high abrasion, combined with moderate corrosion impact.
• Negligible slag.
• Properties are attained on the first pass or layer.
• Good weldability and high deposition rates.
• Deposits are grind finishable.

Recommendations:

Newly formulated alloy steel formulation depositing hard constituents dispersed in tough matrix, giving
excellent resistance to wear by fine particle abrasion or erosion under moderate impact corrisive
conditions. For heavier build up it is suggested to use Super Stanhard OA 40 as a base/ build up layer.
Best suited alloy for automation of deposition.

Procedure:

Clean the weld area. Remove fatigued metal with Super Stangouge. After striking the arc, maintain the wire stick out as prescribed with an arc length approx. 6-7mm. Longer wire stick-out will further increase deposition rates. For optimum deposit quality, use stringer bead or moderate weaving. Stop welding by rapidly lifting the torch away from the work piece.
Hardness: 55 – 59 HRc. (to be checked with production people)
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Ravi Kumar (Manager)
Plot No. 552, Sector 37, Pace City II
Gurgaon- 122001, Haryana, India



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